How to repair burnt coils in disposable e-cigarettes?

Apr 26, 2024

We need to understand the basic structure and function of electronic cigarette coils. The coil is the core component in electronic cigarettes that is responsible for heating the liquid to produce smoke, usually made by winding metal wires. When the current passes through the coil, the coil generates heat, heating the smoke liquid to the evaporation point, thereby producing smoke for the user to inhale. The quality and working state of the coil directly affect the effectiveness and taste of electronic cigarettes.
When the coil is burned out, we usually observe that the e-cigarette cannot produce smoke normally, or the amount of smoke is significantly reduced, resulting in a worse taste. At this point, we can try repairing the coil to restore normal use of the e-cigarette.
The first step in repairing the coil is to prepare tools and materials. We need a small screwdriver, a pair of tweezers, some new coils (to ensure they match the e-cigarette model), and insulating tape. During operation, please ensure that the battery of the e-cigarette has been disconnected to avoid accidental electric shock.
Next, we will follow the following steps to fix it:
Disassembling the e-cigarette: Use a small screwdriver to gently open the outer shell of the e-cigarette, exposing the internal coils and circuit board. Please note that the structure of different models of electronic cigarettes may vary. When disassembling, please refer to the product manual or relevant video tutorials.
Check the coil: Use tweezers to carefully remove the burnt coil and observe its damage. If there are obvious burnt marks or fractures on the surface of the coil, it indicates that a new coil needs to be replaced.
Replace the coil: Connect the new coil to the circuit board of the electronic cigarette. Usually, there are pins or solder joints at both ends of the coil, which need to be connected to the corresponding positions on the circuit board. During the docking process, it is important to ensure that the pins or solder joints are secure and reliable to avoid poor contact.
Test e-cigarette: Reinstall the outer shell of the e-cigarette, connect the power, and test whether the e-cigarette can work properly. If the electronic cigarette can produce smoke normally and has a good taste, it indicates that the coil repair is successful.
Fixed coil: To ensure that the coil will not loosen or fall off during use, insulation tape can be used to fix the coil. Cut the insulation tape into appropriate sizes and stick it between the coil and the circuit board to ensure the stability of the coil.
It should be noted that although repairing the coil is a solution to electronic cigarette malfunctions, not all situations are suitable for repair. If other components of an electronic cigarette are also damaged or aged, repairing the coil alone may not fully solve the problem. In addition, for some high-end or complex electronic cigarettes, repairing the coil on your own may pose risks. It is recommended to seek the help of professional maintenance personnel.
When repairing the coil, we also need to pay attention to the following points:
Ensure a dry and ventilated operating environment, and avoid repairing in damp or high temperature environments.
Use appropriate tools and materials to avoid using unsuitable or low-quality substitutes.
Be careful during operation to avoid damaging other components of the electronic cigarette or causing safety issues such as electric shock.
In short, repairing burnt coils in disposable e-cigarettes requires some skill and patience. By understanding the basic structure and function of the coil, mastering the correct repair steps and precautions, we can effectively solve the problem of burnt electronic cigarette coils, and make electronic cigarettes rejuvenate. At the same time, we should also pay attention to the maintenance and upkeep of electronic cigarettes to avoid malfunctions and extend their service life.

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